Integrated Annual Report of LOTOS Capital Group 2016

We reduce energy consumption

[G4-EN1] [OG1] [OG8]

The LOTOS Group has in place a List of Environmental and Energy Efficiency Objectives, which includes the following three objectives: 

  1. Improved energy efficiency of the inter-plant pipeline steam heating system,
  2. Reduced consumption of primary energy at the refinery,
  3. Improved energy efficiency of the inter-unit connections system.

In our business, cost of energy represents the largest item of operating expenses, therefore we attach particular importance to energy consumption by:

  • Ensuring the rational use of energy, 
  • Maintaining equipment in good technical condition,
  • Implementing effective investment projects. 

The effectiveness of such an approach is confirmed by the fact that our refinery has for many years ranked among the most energy efficient refineries in Europe.

We operate on the basis of the Energy Management System (EnMS), whose primary purpose is to optimise energy consumption. The energy efficiency of the units and the intermediate processes they perform are monitored on an ongoing basis. The Energy Efficiency Team analyses individual areas and participates in activities aimed at reducing energy consumption.

The LOTOS Group undergoes an energy audit to identify potential for efficiencies and areas where undertaking organisational, overhaul or investment initiatives is most likely to bring energy savings and economic benefits.

[G4-EN1]

LOTOS Group's consumption of raw materials in production processes in 2016

REBCO (Russian Export Blend Crude Oil) accounted for 75.18% of the total crude procurement volume. Crude oil from other sources, including approximately 220,000 tonnes supplied by the LOTOS Petrobaltic Group, accounted for the balance of the crude feed. The mix of crudes resulted from the production optimisation process whose objective was to take advantage of opportunities for increasing the refinery's processing margins.

Crude oil Volume (t) Share
REBCO 7,808,862 75.18%
ROZEWIE 107,253 1.03%
B8 141,922 1.37%
LITHUANIAN 40,873 0.39%
PGNiG 268,787 2.59%
Other 2,019,585 19.44%
TOTAL 10,387,363 100.00%
Other feedstocks used in refining operations Volume (t) Share
Demineralised water 322,295 33.32%
FAME (fatty acid methyl ester) 36,974 3.82%
diesel oils 118,046 12.20%
ETBE (ethyl tertiary-butyl ether) 12,983 1.34%
ethanol 49,318 5.10%
MTBE (methyl tertiary-butyl ether) 24,857 2.57%
natural gas 380,561 39.34%
additives 2,527 0.26%
other 19,693 2.04%
TOTAL 967,254 100.00%
Refinery's own consumption Volume,(t) Share
fuel gas 311,13 33.31%
residual gas 479,815 51.37%
fuel oil 32,951 3.53%
other 110,151 11.79%
TOTAL 934,047 100.00%
Final products Volume (t) Share
gasolines (with reformates) 1,550,430 14.92%
naphtha 520,762 5.01%
xylenes 71,129 0.68%
diesel oil 4,509,280 43.40%
gasoil 262,059 2.52%
fuel oil 1,515,381 14.58%
MGO bunker fuel 72,074 0.69%
JET aviation fuel 637,229 6.13%
bitumen components 594,091 5.72%
LPG (Liquefied Petroleum Gas) 186,214 1.79%
base oils 267,605 2.58%
slack wax 49,804 0.48%
plasticisers 36,452 0.35%
sulphur 98,132 0.94%
other, including: 2,509 tonnes of fuel gas sold to LOTOS Asfalt 19,812 0.19%
TOTAL 10,390,454 100.00%
[OG8]
Benzene, sulphur and lead content in Grupa LOTOS fuels:
Substance Unit Requirement  2015
- volume
2015
- volume (average)
2016
- volume
2016
- volume (average)
benzene (in gasolines) % V/V max. 1.00 0.4 - 0.9 0,7 0.25÷0.94 0,73
sulphur (in gasolines) mg/kg max. 10.0 0.3 - 10.0 2,8 0.1÷8.8 2,3
sulphur (in diesel oil) mg/kg max. 10.0 2.0 - 9.6 6,7 2.8÷9.9 6,5
lead mg/kg max. 5 <2.5 <2.5 <2.5 <2.5
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